Technology/Case Studies

Keyless Entry Assembly Line for Automobiles

Applicable to: Induction antennas for door handles of fuel vehicles, new energy vehicles, and more.

 

Process flow:

 

 

Device features:

● The equipment features an overall steel welded frame structure, providing excellent stability.

● Employs a Keyence control system, which features reliable and stable operation with strong anti-interference capability.

● The overall conveying method uses a turntable for transfer, which is fast and produces low noise.

● The pin-handling process uses a cam-driven robotic arm, ensuring stability and fast cycle times.

● Adopts a layout with aligned operating surfaces, making the device aesthetically pleasing and occupying a small footprint.

● Employs a multi-layer material storage method, saving space and reducing costs.

● The entire production line adopts a modular design concept and is equipped with multiple industrial PCs, RFID systems, barcode scanners, and laser marking machines, enabling real-time data storage, MES data uploads, and full-process traceability of the manufacturing process.

● We meet customers’ higher demands with more favorable prices and superior technology. The entire production line incorporates numerous high-end components and premium-quality raw materials, effectively addressing a series of challenges such as excessive interference fit caused by overly long pin needles and the difficulty of automated assembly. In addition, all critical data along the entire line have undergone rigorous testing, including CPK, MSA, and repeatability accuracy assessments.

 

Basic specifications and parameters

Name

Parameter

Repeatability (mm)

0.02

CT

4S/PCS

Spindle drive method

Servo drive

Control system

G4 (winding machine) + PLC (Keyence)

Power supply voltage

Single-phase AC 220V 50Hz/60Hz

Air pressure (MPa)

0.49–0.59

Machine dimensions (mm)

18000*2500*2000

Machine weight (kg)

10000

Application

Door handle induction antennas for fuel vehicles, new energy vehicles, and more

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