Technology/Case Studies

ABS Coil Assembly Line

Applicable to: Automotive industry ABS/ESC coils, etc.

 

Process flow:

 

Device features:

● The equipment features an overall steel welded frame structure, providing excellent stability.

● Employs a PLC control system that is reliable, stable, and highly resistant to interference.

● Utilizing a mechanical and physical paint-stripping method with stable precision, the 10-axis winding machine is equipped with a self-developed G4 system, ensuring stable and reliable performance.

● The rear housing assembly utilizes visual recognition technology to achieve precise positioning.

● The incoming gaskets are inspected using visual recognition, which effectively prevents mixing of different types of gaskets and ensures correct orientation of the gaskets.

● Production data from the production lines are managed using MES for statistical analysis of production conditions.

● The assembly workstations employ servo-driven handling, ensuring precise positioning at each workstation.

 

Basic specifications and parameters

Name

Parameter

Repeatability (mm)

0.02

CT

5S/PCS

Spindle drive method

Servo drive

Control system

G4 (winding machine) + PLC (Keyence)

Power supply voltage

Single-phase AC 220V 50Hz/60Hz

Air pressure (MPa)

0.49–0.59

Machine dimensions (mm)

8500*3000*2000

Machine weight (kg)

6000

Application

Automotive industry ABS/ESC coils, etc.

 

 

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